EQUIPMENT

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The technical equipment of the metal structure plant is an important parameter that affects the overall performance.

The Reztsoff metal structure plant is equipped with automatic and semi-automatic CNC-controlled lines equipment. Modern lines allow the production of up to 1000 tons of metal structures per month.

We divide the equipment into four areas:

1. Blanking shop

2. Assembly and welding area

3. Welded beam section

4. Metal structures painting

1. Blanking shop

KMT 700 KDG band saw

sawing from 10 ° to 90 °
with profile height up to 1150 mm
and its width up to 1200 mm.

BOMB band saw

sawing from 10 ° to 90 °
with profile height up to 1150 mm
with a width of up to 320 mm.

VOORTMAN tape grinder

with profile height up to 600 mm
with a width of up to 1500 mm.
the angle of rotation of the web from the longitudinal axis of the feed +60° /-45°;
the size of the saw blade is 10400×67×1.6 mm.

Voortman V304 tape grinder

with the tables 2000×12000 mm
and a portal height of 2200 mm;
oxygen and plasma cutting these are designed to cut parts of any complexity from sheet metal rolled products with a thickness of 4 to 100 mm;

CNCSG300 CNC thermal cutting machine

with the tables 2000×12000 mm
and a portal height of 2200 mm;
oxygen and plasma cutting these are designed to cut parts of any complexity from sheet metal rolled products with a thickness of 4 to 100 mm;

Voortman V600 CNC drilling machine

providing drilling of rolled products up to 30 meters long
with accuracy up to 0.1 mm
and diameter from 19 to 28 mm.

2. WELDED BEAM MANUFACTURE

VOORTMAN NBL EB 1200/800 line

manufacture of I-beams up to 1200 mm high;
width up to 800 mm;
length up to 18,000 mm;
including beams of variable cross section with taper from 100 to 1200 mm.

3. STRUCTURAL METAL ASSEMBLY AND WELDING

Several assembly and welding areas ensure the assembly of metal structures:

length of up to 36 meters;
weight of the assembly unit up to 10 tons.

Equipped with semi-automatic welding machinesDIGIWAVE III 520, Phoenix 355 Progress puls ММ-ТКМ, Phoenix 551 Progress puls MM-FDW, KRAFT MIG REM 400, Profi MIG 250.

4. PAINTING OF FINISHED METAL STRUCTURES

a blast cabinet of the pass type QAT6912-1:

cleaning of parts up to 12 m long;
width of up to 1.2 m.

For painting high pressure devices ASpro, SPT 1050L are used.

AUXILIARY EQUIPMENT

HOISTS

The following lifting mechanisms are used in production:

tackle 1 t;
crane-beams 5 t with lifting height up to 4.5 m;
10 t crane-beams with lifting height up to 6.8 m and possibility of lifting structures weighing up to 20 t in span;
crane-beam 10 t with lifting height up to 7.6 m.